FAQ - Frequently Asked
Questions
Can I build with
Papercrete in a wet climate? I am often asked this
question. Since Papercrete is mostly wood fibers, it needs the
same protection from moisture that wood requires. Papercrete
will not soften when wet, but it will begin to get moldy. So it
must be kept dry. One person suggested adding lime (high pH) to
the mix to make it too alkaline for mold to live. I have not
tried this, but it might work. Also, Papercrete can be painted, just like
wood.
Can I
use Papercrete in place of concrete? Since
Papercrete looks similar to concrete and is often used instead
of it, let's compare them. Papercrete is far lighter in weight
and has remarkable insulating qualities, unlike concrete, which
is relatively heavy and often feels cold to the touch. Although
Papercrete does not have the compressive strength of concrete,
unless one is building something that requires the hardness of
stone, like a five-story building, the hardness of Papercrete
is often sufficient. You can hold a gas torch to Papercrete and
it will not ignite or burn, so a house made from it is safer
than one made from wood. It is easy to shape when cured and
dry. It can be cut with an ordinary wood saw, carved and
drilled. Try that with concrete.
Footings, floor slabs and such are best made
from concrete, as they usually must have great compressive
strength and are often exposed to moisture. However, Papercrete
can be used as a floor material, if it will not have to endure
heavy traffic, and if it is insulated from the moisture of the
earth below. Papercrete can bear some loads, as in walls
supporting a roof, but for heavy roofs, it would be better to
use more traditional structural supports - wood, metal or
concrete columns - to support the roof, and use Papercrete for
the walls.
Fibrous adobe is another
story, because it does have compressive strength.
Walls made from it will support much more weight than will
Papercrete. It is also more similar to concrete in having
thermal mass, depending on the proportion of paper pulp to
adobe.
Is there an exact recipe for
Papercrete? No, there isn't, and that is the reason
for the wide variation in properties from one batch to another.
It is possible to make Papercrete and fibrous adobe using exact
proportions. I suggest doing experiments with various amounts
of paper to cement or adobe to find the properties you need for
a specific application.
If you want insulation, use
a lot of paper and less cement. If you want mortar or plaster,
use more cement (more than a pound of cement to a pound of
paper). If you need compressive strength, add sand (but not
gravel). Experiment with a food processor on small batches,
cast a block or whatever, wrap it in plastic and let it cure,
then dry it completely. Now test your sample to see how it
behaves under conditions similar to what you
require.
Be sure to note down the
amounts of each ingredient so you can reproduce the
recipe on a larger scale, if you find one that works for you.
Weight is more accurate than volume for paper, cement, dirt,
lime, sand, etc., but volume is fine for
water.
Can I use fibers other than
paper? Of course! One man wrote me from a tropical
country that he was using bamboo leaves - they have strong
fibers. If you have a good food processor, I suggest going out
and collecting weeds and grasses that are abundant in the area
where you are building, and then do experiments with them to
see if any of them perform well in place of paper. Recycling
old paper is great, but why not recycle the weeds on your land?
Some weeds have strong, usable fibers that may work better than
paper, which has rather short fibers. Sawdust and wood
shavings, cattails, straw and other grasses, horehound and
other weeds - all of them have fibers and might produce good
building materials, combined with either cement or adobe or a
mix of dirt and cement (stabilized adobe).
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